Gas Lift
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Gas lift or bubble pumps use the
artificial lift Artificial lift refers to the use of artificial means to increase the flow of liquids, such as crude oil or water, from a production well. Generally this is achieved by the use of a mechanical device inside the well (known as pump or velocity strin ...
technique of raising a fluid such as water or oil by introducing bubbles of
compressed air Compressed air is air kept under a pressure that is greater than atmospheric pressure. Compressed air is an important medium for transfer of energy in industrial processes, and is used for power tools such as air hammers, drills, wrenches, and o ...
,
water vapor (99.9839 °C) , - , Boiling point , , - , specific gas constant , 461.5 J/( kg·K) , - , Heat of vaporization , 2.27 MJ/kg , - , Heat capacity , 1.864 kJ/(kg·K) Water vapor, water vapour or aqueous vapor is the gaseous pha ...
or other vaporous
bubble Bubble, Bubbles or The Bubble may refer to: Common uses * Bubble (physics), a globule of one substance in another, usually gas in a liquid ** Soap bubble * Economic bubble, a situation where asset prices are much higher than underlying funda ...
s into the outlet tube. This has the effect of reducing the
hydrostatic pressure Fluid statics or hydrostatics is the branch of fluid mechanics that studies the condition of the equilibrium of a floating body and submerged body "fluids at hydrostatic equilibrium and the pressure in a fluid, or exerted by a fluid, on an imme ...
in the outlet tube vs. the hydrostatic pressure at the inlet side of the tube. Devices using this type of lift mechanism: *
Coffee percolator A coffee percolator is a type of pot used for the brewing of coffee by continually cycling the boiling or nearly boiling brew through the grounds using gravity until the required strength is reached. Coffee percolators once enjoyed great popul ...
s and electric drip coffeemakers use vaporized water to lift hot water *
Airlift pump An airlift pump is a pump that has low suction and moderate discharge of liquid and entrained solids. The pump injects compressed air at the bottom of the discharge pipe which is immersed in the liquid. The compressed air mixes with the liquid c ...
s uses compressed air to lift water *
Pulser pump A pulser pump is a gas lift device that uses gravity to pump water to a higher elevation. It has no moving parts. Operation A pulser pump makes use of water that flows through pipes and an air chamber from an upper reservoir to a lower reservoir. ...
s use a subterranean chamber of air for an airlift pump * Suction dredges use an airlift pump to vacuum mud, sand and debris *
Mist lift The Mist lift, Mist flow or Steam lift pump is a gas lift technique of lifting water used in a form of Ocean Thermal Energy Conversion Ocean Thermal Energy Conversion (OTEC) uses the ocean thermal gradient between cooler deep and warmer shall ...
pumps uses vaporized water to lift seawater in
Ocean thermal energy conversion Ocean Thermal Energy Conversion (OTEC) uses the ocean thermal gradient between cooler deep and warmer shallow or surface seawaters to run a heat engine and produce useful work, usually in the form of electricity. OTEC can operate with a very hi ...


Petroleum industry uses

In the United States, gas lift is used in 10% of the oil wells that have insufficient reservoir pressure to produce the well. In the petroleum industry, the process involves injecting gas through the tubing-casing
annulus Annulus (or anulus) or annular indicates a ring- or donut-shaped area or structure. It may refer to: Human anatomy * ''Anulus fibrosus disci intervertebralis'', spinal structure * Annulus of Zinn, a.k.a. annular tendon or ''anulus tendineus com ...
. Injected gas aerates the fluid to reduce its
density Density (volumetric mass density or specific mass) is the substance's mass per unit of volume. The symbol most often used for density is ''ρ'' (the lower case Greek letter rho), although the Latin letter ''D'' can also be used. Mathematical ...
; the formation pressure is then able to lift the oil column and forces the fluid out of the wellbore. Gas may be injected continuously or intermittently, depending on the producing characteristics of the well and the arrangement of the gas-lift equipment. The amount of gas to be injected to maximize oil production varies based on well conditions and geometries. Too much or too little injected gas will result in less than maximum production. Generally, the optimal amount of injected gas is determined by well tests, where the rate of injection is varied and liquid production (oil and perhaps water) is measured. Alternatively, mathematical models can be used to estimate the optimum gas injection rate. Such models offer significant economic benefit, since they allow one to simulate the performance of an actual or planned gas-lifted well using a digital replica of the well. Although the gas is recovered from the oil at a later separation stage, the process requires energy to drive a
compressor A compressor is a mechanical device that increases the pressure of a gas by reducing its volume. An air compressor is a specific type of gas compressor. Compressors are similar to pumps: both increase the pressure on a fluid and both can transp ...
to raise the pressure of the gas to a level where it can be re-injected. The gas-lift
mandrel A mandrel, mandril, or arbor is a gently tapered cylinder against which material can be forged or shaped (e.g., a ring mandrel - also called a triblet - used by jewelers to increase the diameter of a wedding ring), or a flanged or tapered or ...
is a device installed in the tubing string of a gas-lift well onto which or into which a gas-lift
valve A valve is a device or natural object that regulates, directs or controls the flow of a fluid (gases, liquids, fluidized solids, or slurries) by opening, closing, or partially obstructing various passageways. Valves are technically fittings ...
is fitted. There are two common types of mandrels. In a conventional gas-lift mandrel, a gas-lift valve is installed as the tubing is placed in the well. Thus, to replace or repair the valve, the tubing string must be pulled. In the side-pocket
mandrel A mandrel, mandril, or arbor is a gently tapered cylinder against which material can be forged or shaped (e.g., a ring mandrel - also called a triblet - used by jewelers to increase the diameter of a wedding ring), or a flanged or tapered or ...
, however, the valve is installed and removed by wireline while the mandrel is still in the well, eliminating the need to pull the tubing to repair or replace the valve. A gas-lift valve is a device installed on (or in) a gas-lift mandrel, which in turn is put on the
production tubing Production tubing is a tube used in a wellbore through which production fluids are produced (travel). Background Production tubing is run into the drilled well after the casing is run and cemented in place. Production tubing protects wellbore cas ...
of a gas-lift well. Tubing and casing pressures cause the valve to open and close, thus allowing gas to be injected into the fluid in the tubing to cause the fluid to rise to the surface. In the lexicon of the industry, gas-lift mandrels are said to be "tubing retrievable" wherein they are deployed and retrieved attached to the production tubing. See gas-lift mandrel. Gas lift operation can be optimized in different ways. The newest way is using risk-optimization which considers all aspects for gas lift allocation.


History

Air lift uses compressed air to lift water in operations such as dredging and underwater archeology. It is also found in aquariums to keep water circulating. These forms of lift were used as far back as 1797 in mines to lift water from mine shafts. These systems used single point injection of air into the liquid stream, normally through a foot valve at the bottom of the string. Gas lift was used as early as 1864 in Pennsylvania to lift oil wells, also using compressed air, via an air pipe bringing the air to the bottom of the well. Air was used in Texas for large-scale artificial lift. In 1920 natural gas replaced air, lowering the risk of explosion. From 1929 until 1945 about 25000 patents were issued on different types of gas lift valves that could be used for unloading in stages. Some of these systems involved moving the tubing, or using wireline sinker bars to change the lift point. Others were spring operated valves. Ultimately, in 1944 W.R. King patented the pressurized bellows valve that is used today. In 1951 the sidepocket mandrel was developed for selectively positioning and retrieving gas lift valves with wireline.


See also

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References


External links


Kermit Brown. The Technology of Artificial Lift Methods, vol 2A. The Petroleum Publishing Company, 1980.“Subsurface Equipment/Artificial Lift: Maximizing Production from the Well”, May 1999 JPT

Video showing a bubble pump in action
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